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Dry Mix Mortar Plant

Dry mortar plant is a complete dry mortar production line used to produce all kinds of mortar and plaster, which has the advantages of full computer control, high degree of automation, unique design, compact structure, simple process, energy-saving and environmental protection. It also can be customized according to the customer’s product formulation requirements, investment scale and site environment.
Products
Application
Related cases
Dry Mix Mortar Production Line
300,000 tons Mortar Production Line
Contact Us
Middle of Xinchang North Line, Xinxiang City, Henan Province, China
Production Process

dry mix mortar equipmentdry mix mortar production plant

Advantages
1.using a three-pass drying system, the efficiency is higher
2
.using a coulter mixer, high mixing precision, mixing time, continuous work intensity.
3.We can customize different kinds of mortar production lines according to different needs of customers.
4.Adopt high-performance dust removal system 77, to effectively prevent dust and good environmental performance.
5.Using of advanced intelligent control system, high degree of product automation, saving human resources costs.
6.High measurement accuracy, precise ingredients, flexible use and easy expansion.


central equipment
Drying system

Drying system

EXCT use advanced three return dryer, discharge temperature ≤60℃,moisture content <0.5% 

Advantages as follows:

1. more energy efficient

2. smaller size, making full use of heat

3. intelligent detection,online early warning system,own fault prompt function and humanized control interface

Mixer mainframe

Mixer mainframe

Mixer specially developed for mortar, the advantages as following:

1. Making the mortar more fully mixed

2. Longer service life, high abradability

3. Energy-efficient,more convenient operation

4. Large opening door design of mixing machine silo

5. More mixing time is saved

	Concision and easy operation Control System

Concision and easy operation Control System 

1. The control system software is developed based on the Windows 2000/XP platform, making full use of the excellent multi-tasking performance and stability of the Windows 2000/XP operating system, friendly human-computer interface and other features

2. the system software fully considers the production process, making the software easy to operate, stable and reliable, easy to use, easy to maintain, and flexible configuration according to production characteristics and requirements

Measuring system

EXCT measuring system has the following advantages:
1. Highly accurate metering system, conical body structure
2. High sensitivity suspension sensor combination
3. Professional anti-blocking equipment
4. Meeting fast weighing and discharging
5. Accurate measurement, stable, large range, strong formulation adaptability
6. High degree automation

Parameter
 Efficient Production Line
Code Theoretical 
production 
capacity
Mainframe 
Model
rotational
 speed
 of the main
 engine
volume
 ratio
Sand 
scale
cement
 weigher 
Additive scale
EXCT-G-10 5~10 LDH-1.0 100 0.6 custom-made custom-made custom-made
EXCT-G-20 10~15 LDH-2.0 100 0.6 custom-made custom-made custom-made
EXCT-G-35 15~20 LDH-3.0 90 0.6 custom-made custom-made custom-made
EXCT-G-50 40~50 LDH-4.5 90 0.6 custom-made custom-made custom-made
Conventional Production Line
Code Theoretical 
production
 capacity
Mainframe
 Model
rotational 
speed 
of the main
 engine
volume
 ratio
Sand
 scale
cement
 weigher 
Additive scale
EXCT-W-15 10~15 WZL-2000 68 0.65 custom-made custom-made custom-made
EXCT-W-30 20~30 WZL-3000 68 0.65 custom-made custom-made custom-made
EXCT-W-60 40~60 WZL-10000 65 0.65 custom-made custom-made custom-made

CASE
300,000 tons Mortar Production Line 300,000 tons Mortar Production Line                                        
Finished Production : Plastering mortar, masonry mortar
Production Capacity: 60t/h
Customer: Zhengzhou Yonghua Cement Co., Ltd.
Main Equipment:
1. Mixer system: WZL-10000 twin-shaft mixer
2. Drying system:3480 three-pass drying machine
3. Conveying system:NE100/NE50 chain bucket elevator
                                  GX325screw conveyor                                                                  
 
40t/h Common/Special Mortar Production System
Finished production : Common mortar and special mortar
Production Capacity: 40t/h
Customer: Cangzhou tiancheng Real Estate Development Co. Ltd
Main Equipment:
1.Mixer system: WZL2000 twin-shaft mixer,LDH-4.5 colter mixer
2.Conveying system: NE100/NE50 chain bucket elevator
                                  GX273screw conveyor                  
FBT4500 mixer mainframe for dry mix mortar
 FBC2000 Application of special mortar production line 8t/h Special Mortar Production System
Finished production: special mortar
Production Capacity: 8t/h
Customer: Zhejiang longyou Thoroughfare Building Materials Co. Ltd
Main Equipment:
1. Mixer system: WZL2000 twin-shaft mixer
2. Conveying system: TD160/TD250 chain bucket elevator
                                   GX108screw conveyor
SELECTION INSTRUCTIONS
1. Capacity_____t/h.
2. Please advise the type of pre-mixed aggregate.
3. Whether we need to provide the drying system and screening system for aggregate?
4. The volume of the aggregate storage tank_____m3(Do we need supply the storage tank or provided by yourself?)
5. What type of additive? Whether to have artificial additive?
6. According to the description of finished products, we think it should be packaged by bags. If so, we also need to supply the packaging system.
7. If need drying system, is the fuel of drying equipment coal, natural gas or oil?
8. We have two standard production lines:5t/h and 10t/h. also can non-standard design according to your special requirements.
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