Sidewall Belt Conveyor, Corrugated Sidewall Belt Conveyor, Steep incline conveyors

Products

Application

Coal, Metallurgical, Power Plant, Cement, Steel Mills, Chemical, Construction And Some Other Industries

Tel:

+86 373 5828866

Mobile:

+86 18153098776

Whatsapp:

+86 18153098776

Wechat:

+86 18153098776

E-mail:

info@exctmach.com

Skype:

info@exctmach.com

Https:

www.exctmach.com

Address: Middle of Xinchang North Line, Xinxiang City, Henan Province, China

Introduction

Sidewall Belt Conveyor, also known as Steep Incline Belt Conveyor, is continuous conveying equipment for bulk materials. The sidewall belt conveyor's structure is a flat rubber conveyor belt with glue on both sides which can freely adjustable rubber waveform on vertical "sidewall". Between the sidewall edges hard and elastic cleats are bonded to form a box-type bucket to continuously convey the material in the bucket. Moreover, it allows bulk material to be transported at an angle of 30 degrees to 90 degrees. Besides, it can adopt a flexible layout so as to solve enterprises in the aspect of industrial production including complex horizontal, incline, or vertical transporting requirements.

SIDEWALL BELT CONVEYOR APPLICATIONS IN VARIOUS INDUSTRIES

FEATURES

1. Low Investment Cost
Large angle or vertical conveying can be realized, thus reducing equipment cost and construction costs, which can save the total investment cost.

2. Reduced Leakage
The unique corrugated sidewalls structure can effectively reduce material leakage, improved working environment.

3. Reduce installation space
Large angle or vertical conveying reduce the length requirements to reach the design height when compared to conventional belt conveyor, thus reduce installation space.

4. Flexible Layout
Sidewall belt conveyor can also be combined with other conveying equipment, to solve the enterprise in industrial production including horizontal, inclined or vertical complex conveying requirements.

5. Low Energy Consumption
Large angle or vertical conveying can greatly reduce the number of rollers and belt length, which can reduce roller and belt resistance, so as to effectively reduce energy consumption.

APPLICATIONS

Sand
Potash
Fertilizers
Aggregates
Copper ore
Fly ash

Limestone
Sulfur
Wood Chips
Petroleum Coke
Sugar
Mineral

Gypsum
Coal
Clinker
Iron ore
Salt
Other Bulk Solids

Sidewall Belt Conveyor On Site

Corrugated Sidewall Belts

The sidewall belt conveyor adopts corrugated sidewall conveyor belt with horizontal cleat which is generally divided into the base belt,

sidewall and cleat.

BASE BELT

The base belt is required to have certain tensile strength and wear resistance. In order to adapt to the requirements of angle change, the longitudinal base belt must be of softness, and the transverse must have a certain rigidity. The Corrugated Sidewall Belts produced adopts transverse rigid base belt with special structure to solve the deformation problem of large size conveyor belt in the process of the return. The base belt standards are in accordance with international standard.

Baseband Type	Strength (N/mm)	Coating thickness (mm)	Weight (G/m2)	Min Pulley Diameter （mm）
	250/2	2:2	9.40	200
	400/3	4:2	13.50	315
	400/3+2	4:2	12.10	315
	500/3+2	4:2	12.60	400
	630/4+2	4:2	14.40	500
	800/5+2	4:2	16.10	630
	1000/5+2	4:2	17.80	800
	1250/5+2	4:2	18.25	1000
	315/2+2	4:2	13.70	315
	400/3+2	4:2	14.80	315
	500/3+2	4:2	15.20	400
	630/4+2	4:2	16.70	500
	800/5+2	4:2	18.00	630
	1000/5+2	4:2	19.50	800
	1250/5+2	4:2	21.40	1000
	1600	8:8	/	1250
	2000	8:8	/	1250
	2500	8:8	/	1400
	3150	8:8	/	1400
	3500	8:8	/	1600
	4500	8:8	/	1600
	5000	8:8	/	1600
	5400	8:8	/	1800
	6000	8:8	/	1800

SIDEWALL

1. The sidewall adopts special formula and advanced production technology to ensure the flexure and fatigue resistance of sidewall edge.
2. The sidewall is strengthened with canvas and overlapped diagonally to effectively prevent the sidewall edge from tearing to increase the flexing performance.
3. Dynamic fatigue test is adopted to detect and simulate field use.

Sidewall Height (H)	Wave Crest Width （TW）	Wave Base Width （BW）	Wave Spacing (P)	Weight (kg/m)
100	44	50	42	2.34
120	44	50	42	2.78
160	66	75	63	4.42
200	66	75	63	5.82
240	66	75	63	8.49
300	88	100	84	12.48
400	88	100	84	17.60
500	110	125	105	24.40
630	110	125	105	31.50

CLEAT

The production of cleat adopts special rubber formula and advancedmolding process, so that the cleat has high stiffness, wear resistance,
andimpact resistance. Therefore, it is not easy to deform when the cleat carries high-density materials.
When the cleat is connected with the sidewall, the spacing of the cleat should be considered as an integer multiple of the wave distance.
In order to prevent the cleat and sidewall in the change of angle and through the pulley, because the radius of its movement does not
match, to prevent the material from the sidewall cleat connection gap leakage and in the discharge caused by the accumulation of blind angle.

Cleat Type (mm)	Cleat Height (mm)	Sidewall Height（mm）	Bottom Width (mm)	Weight (kg/m)	Minimum Pulley Diameter (mm)
C	90	100	110	2.81	250
C	110	120	110	3.27	315
T	90	100	110	2.7	250
	110	120	110	3.23	315
	140	160	160	5.49	400
	180	200	160	6.67	500
	230	240	160	8.6	630
TC	90	100	110	3.22	250
	110	120	110	3.94	315
	140	160	150	5.49	400
	180	200	150	6.81	500
	230	240	160	8.68	630
	280	300	180	14.9	800
TCS	230	240	160	13.8	630
	280	300	160	15.3	800
	360	400	230	22.8	1000
	470	500	230	30.8	1250

SELECTION INSTRUCTIONS

When the conveying Angle < 90°

	1.Material to be conveyed:______ 2.Handling capacity: ______ t/h 3.Bulk Density:______ t/m3 4.Max. Granule size of the feeding material:______ mm 5.Max.Granule's percentage in whole material:______ % 6. Please refer to the drawing to provide the corresponding size: L1=______ m; L2=______ m; L3=______ m; α=______ ° 7.What equipment is used to feed the material into the sidewall belt conveyor:______ 8.What equipment is used to discharge the material from the sidewall belt conveyor :______ 9.Working power supply: ______ V ______ HZ 10.Does the sidewall belt conveyor work alone or with other equipment to form a system? If forming a system, do you have preliminary design or hand-drawn sketch? If have, please send it to our engineer for reference.

When the conveying Angle = 90°

	1.Material to be conveyed:______ 2.Handling capacity: ______ t/h 3.Bulk Density:______ t/m3 4.Max. Granule size of the feeding material:______ mm 5.Max.Granule's percentage in whole material:______ % 6. Please refer to the drawing to provide the corresponding size: L1=______ m; L2=______ m; H=______ m; 7.What equipment is used to feed the material into the sidewall belt conveyor :______ 8.What equipment is used to discharge the material from the sidewall belt conveyor :______ 9.Working power supply: ______ V ______ HZ 10.Does the sidewall belt conveyor work alone or with other equipment to form a system? If forming a system, do you have preliminary design or hand-drawn sketch? If have,please send it to our engineer for reference.

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