Apron Feeder, Apron Conveyor, Apron Feeder Conveyor —Henan Excellent Machinery Co.,Ltd.

Products

Application

Apron feeder used for cement, iron ore, sand, aggregate, gravel, copper, gold, nickel, silver, kimberlite, bauxite, coal, limestone, potash and so on.

Related cases

Heavy-Duty Apron Feeder for Heilongjiang Duobaoshan Expansion Project

Tel:

+86 373 5828866

Mobile:

+86 18153098776

Whatsapp:

+86 18153098776

Wechat:

+86 18153098776

E-mail:

info@exctmach.com

Skype:

info@exctmach.com

Https:

www.exctmach.com

Address: Middle of Xinchang North Line, Xinxiang City, Henan Province, China

Why Choose EXCT Apron Feeders

heavy duty apron feeder


Experienced engineers team provides scientific and reasonable technical solutions of apron feeder for each end user.	Excellent tooling, skilled technical workers, 30+years of production experience to ensure the quality of apron feeder reliability.

+200 successful cases of apron feeder in 40 countries and regions around the world.	Fast after-sale service, sufficient spare parts reserve to ensure the longcycle stable operation of apron feeder.

Main applications for Apron Feeders


Crusher feeding One machine covers full range of materials (cement, iron ore, sand, coal, limestone, fertilizers and so on.) Unloading of material of any size range,size up to 1,500 mm Suitable for a wide variety of abrasive materials Each unit is tailor-made to suit crusher.	Wagon unloading Receive mine material directly from dump trucks Unloading of multiple trucks at once Suitable for unloading in combination with other transportation equipment High impact load resistance.

Hopper discharge Pan of width up to 3,000 mm suitable for large block materials Vertical or even negative angle walls for extremely sticky materials Reasonable pan shape design for better cleaning	Stockpile discharge Several short apron feeders in series Unlimited on the height of material stockpile Heavy duty design ensures Reliable material Extraction

features

1. High-Performance Processing Capacity
Exceptional material handling capacity, ideal for large open-pit mines. Efficiently processes large, dense materials with excellent impact resistance.

2. Excellent Environmental and Material Adaptability
Operates reliably in extreme climates and harsh conditions. Compatible with dry, wet, viscous, and abrasive materials.

3. Intelligent Control System
Advanced digital platform for real-time monitoring and precise feed regulation, ensuring long-term system stability.

4. Lifecycle Cost Advantage
Reliable structure, stable operation, and easy maintenance reduce downtime and operating costs while ensuring high output.

5. High-Efficiency Energy-Saving Design
Optimized design minimizes energy consumption, delivering maximum output with lower power usage, ensuring long-term savings.

6. Comprehensive Safety Protection System
Equipped with overload protection, emergency stop systems, and safety devices that meet international standards to ensure personnel and equipment safety.

main component & FEATURES


Pans According to different working conditions, we will choose the most suitable design to meet your requirements. For example, we use manganese pans to replace cast steel pans, with a longitudinal center rib, avoiding excessive deflections under high-impact loading and severely abrasive working conditons.	Sprocket Sprocket design features three cast manganese alloy steel segments that allow replacement of one segment at a time, without needing to dismantle the feeder or remove the chain, pans, skirts and material on the feeder. Rather than taking multiple shifts to change out the drive sprockets, the upgraded design allows a changeout in just hours. In addition, a half-tooth design with an odd number of teeth is used to allow contact with the chain during every second turning, which doubles the life of the sprockets.

Chains The track chain is used in our apron feeder, because the pin and bush are made of heat-treated alloy steel. To withstand greater weight, the chain link is made by drop forging, which can effectively prevent the external sands entering, thus, prolong the chain life.	Rollers Single flange tractor type rollers are mounted on support members in groups of 2 to 4 units to make disassembly and replacement easier.

FAQ OF APRON FEEDER

	How is the capacity of an Apron Feeder determined? Capacity depends on feeder width, speed, material bulk density, particle size and loading conditions.		2.How is the maximum feed size determined? It depends on feeder width, hopper design, material characteristics and impact conditions.
	3. How do I select the right Apron Feeder? Consider capacity, feed size, bulk density, feeder length, hopper opening, material abrasiveness and operating duty.		4. Can an Apron Feeder start under full load? Yes. The drive system can be designed with sufficientstarting torque and overload capacity for loaded starts.
	5. How can wear be reduced in abrasive applications? Proper component selection, optimized feeder speed,hopper design and replaceable wear parts help reduce wear and extend service life.		6. Can an Apron Feeder be integrated into a crushing and conveying system? Yes. EXCT can integrate the feeder with hoppers, crushers, screens and conveyors, including VFD, PLC interlocking and automatic control.

SUCCESS PROJECT IN VARIOUS INDUSTRIES

Project Name: Fushun Mining Group Co.,Ltd2,000T/H Open Pit Coal Crusher Project
Equipment Model: BL2000-38m
Pan Width: 2,000mm
C-C Distance: 38,000mm
Angle of Installation: 0°
Handling Material: Oil Shale
Handling Capacity: 2,000t/h
Customer Name: Fushun Mining Group Co.,Ltd.

apron feeder

Project Name: Limestone crushing & screening system for Qinghai Construction Co.,Ltd.
Equipment Model: BL1800-6.0
Pan Width: 1,800mm
C-C Distance: 6,000mm
Angle of Installation: 12°
Handling Material: Limestone
Handling Capacity: 1,200t/h
Customer Name: Qinghai Construction Co.,Ltd.

Project Name: Coal crushing & screening & conveying project for Xinjiang Zhongtai Chemical Co., Ltd
Equipment Model: BL2400-9.0
Pan Width: 2,400mm
C-C Distance: 9,000mm
Angle of Installation: 10°
Handling Material: Coal Gangue
Handling Capacity: 2,500t/h
Customer Name: Xinjiang Zhongtai Chemical Co., Ltd

Selection instructions

1.Which material to be handling:______
2.Handling capacity: ______t/h
3.Material density: ______t/m³
4.Center distance between the head sprocket and tail sprocket :______m
5.Is the layout of the apron feeder inclined or horizontal ? If it is inclined,what is the inclined degree______°
6.Max. granule size of the feeding material: ______mm
7.Max. Granule’s percentage in whole material:______ %
8.What equipment is used to feed the material into the apron feeder:______
9.What equipment is used to discharge the material from the apron feeder:______
10.Working power supply: ______V ______HZ
11.Required quantity: ______
12. Under normal circumstances, the upstream equipment of the apron feeder is the hopper. In order to facilitate our engineers to calculate the power of the apron feeder, can you provide the preliminary design scheme or hand-drawn drawings of the hopper?

Inquiry