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Sizers

EXCT is the world’s most professional manufacturer of double roll crushers. EXCT sizers are designed and manufactured to be the highest efficient and lowest maintenance costs in service life.
EXCT sizers provide primary, secondary and tertiary crushing operations for many kinds of mineral, such as coal, salt, gypsum, phosphate, limestone, bauxite, petroleum coke, lignite, trona, carbon anodes, oil sands, clay, shale and more.
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Mineral Sizers
Mineral Sizer for Huaneng Qingyang Hetaoyu Mine Renovation Project
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Address:  Middle of Xinchang North Line, Xinxiang City, Henan Province, China
how it works
How does the sizer s crusher how dose the sizer crusher how dose the sizer crusher
The mineral is gripped by the leading faces of opposed rotor teeth,and to be subjected to stress under the concentrated load of the rotor teeth.The stress causes mineral to be break along its natural texture. Mineral is broken in tension by being subjected to a three point loading, which between the front tooth faces on one rotor and rear tooth faces on the other rotor. For the mineral that has not been fully broken, through the rotor teeth and  fixed teeth of the breaker bar can be further broken to ensure the 3d dimension requirements of the discharging material.

sizers toothed roller
The crushing method of EXCT sizer is both compact and efficient. The operating principle of the sizer crusher is to generate continuous pressure between the tooth rollers through the reverse rotation of the two tooth rollers to continuously crush the material.
Based on our deep study of the processing material features, and drawn from the advantages of other brand Sizers, EXCT has produced a high efficiency, low maintenance cost crusher, the EXCT sizer. Its actual use effect is exactly equal to the crushers of
 other well-known brands.
SIZER COMPONENTS

sizers drive device

sizers toothed roller sizers running gea
Drive Device Toothed Roller Running Gear
sizers frame construction sizers synchromesh gear aizers lubrication system
Frame Construction Synchromesh Gear Lubrication System  

SIZERS FEATURES
sizers optimum performance cost saving sizers increased safety sizers easy maintenance sizers
Optimum Performance Increased Safety Easy Maintenance Cost Saving
1. Sizer's unique tooth alloy formula is sufficient to handle material from soft coal (30 MPa) to hard granite (250MPa). 1. Sizers include overload protection device, preventing the equipment from sustaining damage by unbreakable material. 1. The wearing parts of sizers adopt modular design, and makes it easy to replace quickly and reduces downtime. 1. The modular design of wear parts makes all wear parts reach their full service life and greatly saves the maintenance cost.
2. The handling capacity of primary sizer can be reached 10,000 t/h, and the secondary sizer range covers up to 4,000 t/h. 2. Sizer matching PLC control system can realize automatic control start and close, overload protection and other functions. 2. Integrated moving unit allows the sizer to be moved into maintenance position quickly for easy maintenance and reduced downtime. 2. The compact structure design of sizers can reduce the cost of steel structure and civil engineering.
sizers crusher
Application Industry and Materials for EXCT Sizers

EXCT sizer crushers are available in a variety of models and provide primary and secondary crushing operations for a wide range of materials such as coal, lignite, limestone, clay, shale, etc.
For example, EXCT's coal sizer crusher is a self-developed energy-saving crusher, which is environmentally friendly and efficient. It is especially aimed at the coarse and intermediate crushing of the brittleness bulk material, and the brittleness material with a strength below 250MPa.After iron and impurity removal, raw coal can be broken directly without gangue picking, which can simplify the coal crushing process and reduce the construction investment and production costs of coal preparation plants and power plants. This type of crusher has the advantages of large capacity, low energy consumption, long life of its wearing parts, and so on, especially suitable for coal, mining, metallurgy, chemical industry, and other industries.

sizer application and material
SUCCESS PROJECT IN VARIOUS INDUSTRIES
Open-pit mine lignite integrated crushing station

Project name: Open-pit mine lignite integrated crushing station
Material to be crushed: Lignite
Crushing capacity: 2,000t/h
Feed size: Up to 1,200mm
Product size: <300mm
Sizer model: 2PLF1200/2500
Sizer drive: 2X315kw
Customer name: Xinjiang Zhongtai Chemical Co., Ltd

 

6 million tons/year fine sand aggregate production line


Project name: 6 million tons/year fine sand aggregate production line
Material to be crushed: Limestone
Crushing capacity: 2,500t/h
Feed size: Up to 1,300mm
Product size:<350mm
Sizer model: 2PLF1500/3000
Sizer drive: 2X400kw
Customer name: Zhashui county Rundong Building Materials Co.,Ltd


Specifications
Primary Crusher Technical Specifications
Model 2PLF800 2PLF1000 2PLF1200 2PLF1500
Teeth Roller Dia (mm 800 1000 1200 1400
Roll length (mm 1500-2500 1500-3000 1500-3000   2000-3500 
Max feed size (mm 800 1000 1200 1500
Output size (mm 300 300 300 300
Capacity (t/h) 2000 3500 6000 10000
 
Secondary Crusher Technical Specifications
Model 2PLS600 2PLS800 2PLS1000 2PLS1200
Teeth Roller Dia  ( mm ) 600 800 1000 1200
Roll lengthmm 1000-2500 1500-3000 2000-3500 2000-4000
Max feed size mm 200 300 350 400
Output size mm 50-80 50-100 50-120 50-140
Capacity  ( t/h ) 250-800 500-2000 600-3000 800-4000
 
Selection instructions

1.Which material to be crushed:______
2.Handling capacity:______t/h.
3.Bulk material density: ______t/m3
4.The material compressive strength:______Mpa
5.The material HGI (hardgrove grindability index) range:
6. Material particle distribution percentage?
7.Max. grain size of the feeding material: ______mm
8. What is the grain size of the finished product after crushing?
9.What equipment is used to feed the material into the sizer?
10.What equipment is used to discharge the material from the sizer?
11.As we know,the sizer should form a system with other equipment, do you have reliminary design or hand-drawn sketch? If have, please send it to our engineer for reference.

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