EXCT bucket elevator supplier notices that if there is an abnormal impact inside the casing when the bucket elevator is running. It means that the bucket elevator buckets fall off the belt or chain. If the accident of the falling buckets is severe, it will usually cause huge production loss, such as all of the buckets on the belt or chain would fall off, or the shape would be heavily distorted due to the strike to the ground, it may be worse, the elevator belt would be torn apart and result to the whole bucket elevator can be not used any more. When these accidents happen, the suggestion of EXCT bucket elevator supplier is that, first, the operator should calm down; then turn off the power of the bucket elevator immediately; finally, exclude the problems one by one, until finding the malfunction to analyze and make the amendment, to make extra certain. Here are some of the reasons we, EXCT bucket elevator supplier summarized, if you get into those troubles, please refer to the corresponding the solutions;
1.The quality of the manufactured bucket is not good, the bucket is the load-bearing connector for the bucket elevator, and it has a relatively high requirement for the material. Thus, when installing the buckets, it should better choose the high-strengthen material, such as the 16Mn;
2. The feeding position of the bucket is lower than the domestic standard, if the feeding position lower than the standard dimension, the lifted material can not be dug completely, which would lead to the left material get into the bucket elevator base. The solution is that the feeding position of the bucket should be raised beyond the center line of the bottom wheel;
3. The feeding material is too much, which result in overweight of the base, the lifting resistance is increased, and the unavailable operation of the buckets. Solution: Turn off the bucket elevator, clear out the fallout deposition on the base, exchange the used bucket to a new one, control the feeding quantity and it should be even, check the connection between the bucket and the belt regularly. When finding the bolt is loose, drop out, and the deformation, broken for the bucket. It should be repaired and exchanged;
4. When the power blackout or some other factors, the fallout deposition has not to be cleared up. And on the second operation, the left material is still not be got rid of. It would result in the bucket to fall off the belt by being subject to heavily impact. Therefore, the worker must get rid of the fallout deposition among the buckets and the base at the downtime, to prevent the bucket fall off the belt.
In conclusion, as a bucket elevator supplier, we sincerely hope that the operator should operate the bucket elevator according to the instruction book, in this way, the bucket falling off accident would not often happen. Once there is an accident, turn off the bucket elevator, check and repair the falling off, broken and loose bucket. In the daily maintenance, when the bucket elevator run every 500 hours, it should examine the overall bucket elevator, such as the shape of the bucket, connection among the buckets and the belt, to guarantee the stability of the bucket. In the meantime, the fence can be mounted to the discharging port of the bucket elevator, to keep the bucket away falling off to destroy the other equipment. Thus, the operator should check and examine the bucket elevator regularly, to prevent the accident influence the normal working proceed.