Feeder breaker is a kind of equipment that integrates crushing and conveying feeding functions and is used for adjustable crushing particle size. It is mainly widely applied in open-pit coal mines, lump coal, and the mining industry.
How to choose a feeder breaker that suits your working environment is a complex and important task. Here, we summarize some experiences and configuration selection tips for everyone.
1. Processing capacity: Processing capacity is the most crucial factor in choosing a feeder breaker. The feeder breakers produced by our company can be used for crushing and feeding block materials such as coal and ore. In the coal field, the maximum processing capacity of our equipment can reach 5000t/h. The size of the processing capacity directly markets the selection of feeder breaker. 2. Feed size of crushed materials: The maximum feed size of the feeder breaker produced by our company is 2,050×2,050, the maximum height of the material is 2050, and its crushing compressive strength can reach 200mpa. In addition, this heavy-duty continuous crushing system is widely used in industrial sectors such as mining, metallurgy, building materials and coal. This machine is mainly used under silos and funnels with certain bin pressure to uniformly and continuously crush, screen and transport various bulk materials over short distances. Our company has conducted multiple studies and improvements on its structure in response to problems such as easy clogging during the year. Our feeder breaker can achieve one-time crushing of sticky and wet materials, soft and hard materials, etc. We have also developed an automatic reversing system to address the issue of metal material jamming. When metal items get stuck, the equipment can be flipped by clicking to remove the metal materials.
3. Working environment: Feeder breaker is a device with strong adaptability to complex and harsh working environments. It can be used in open-pit mining without any cover. The working environment temperature is -30℃ to +45℃, and the conveyed materials should be various irregular raw coal and ores with a bulk density of less than 2.0t/m³. The nature of the work is capable of continuous crushing and feeding operation for 24 hours without interruption.
Production site:
4. Spatial layout: The size and layout of the production site will affect the selection of crushers. If the site space is limited, our feeder breaker is a compact and space-saving crushing equipment that can be combined with mineral sizer and screen to form a continuous crushing station for joint operation.
Infrastructure construction requirements: Feeder breaker is a device with extremely low requirements for infrastructure construction. It can be installed on flat ground without foundation construction or on a platform composed of steel structures. It has less vibration, saves construction costs, and can achieve feeding and unloading without a pit.
Maintenance and upkeep
5. Replacement of vulnerable parts: The vulnerable parts of the feeder breaker, such as the hammerhead, liner, and belt, will gradually wear out during use and need to be replaced regularly. Therefore, the replacement of vulnerable parts during the selection process is very convenient. We have gradually established spare parts supply warehouses all over the world, which can quickly provide customers with spare parts suitable for their equipment. The replacement of vulnerable parts of our equipment is simple and quick, which can reduce the downtime of the equipment and improve production efficiency.
Daily maintenance: The daily maintenance of the equipment includes tasks such as lubrication, cleaning, and tightening. Choosing a crusher with a simple structure and convenient maintenance can reduce maintenance costs and labor intensity, and ensure the normal operation of the equipment. Meanwhile, we provide customers with detailed maintenance manuals and training services to help users properly maintain and service their equipment.
The above are some tips and precautions for choosing feeder breaker that we provide for our customers, helping you quickly select the equipment that suits you. We are a professional supplier of crushing, screening and bulk material conveying equipment. We have the choice of over 1,000 domestic and foreign customers. With a strong technical team, skilled workers, rich production experience, strict product quality control and perfect after-sales service, we provide you with perfect products and services. We warmly welcome you to visit our company.